Handmade in York, PA — Each Piece One of a Kind
6 min read
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Custom staff shirts for small business owners should be something your team actually wants to put on in the morning. I know that sounds obvious, but most of the branded apparel I see on small business employees looks like it was ordered from the cheapest option on page one of a Google search: stiff fabric, cracking prints, boxy fit, the kind of shirt that migrates to the back of the closet after three washes. Your business name is on that shirt. It represents you every time someone on your team wears it in public. It deserves better than the bare minimum.
I started producing custom branded apparel for small businesses after years of building Floorboard Findings from an Etsy shop into a wholesale operation. The same philosophy that drives my ice-dyed pieces drives my approach to staff shirts: quality materials, careful execution, and a finished product that reflects well on whoever wears it. Small business branded apparel should feel like something your team would buy for themselves — because that is the only way it actually gets worn.
The blank (the shirt itself before any printing happens) is the foundation of everything. You can have the sharpest logo and the most advanced printing technology available, and it will not matter if the shirt underneath feels like cardboard. Staff members who wear their branded shirts for 8-hour shifts need comfort. Staff members who represent your business at events and client meetings need a shirt that looks put together, not like a free giveaway from a trade show booth.
I print staff shirts primarily on two blanks. Comfort Colors 1717 is a heavyweight garment-dyed cotton tee with a broken-in softness from day one. It comes in over 60 colors, has a relaxed fit that flatters most body types, and the garment-dyed fabric gives DTF prints a premium, slightly embedded look. Bella Canvas 3001 is my go-to for businesses that want a modern retail fit — it has a smoother hand feel, a more fitted silhouette, and the cotton-poly blend resists shrinking better than 100% cotton options.
For cooler weather or businesses that want layering pieces, Comfort Colors 1566 crewneck sweatshirts and Gildan 18500 hooded sweatshirts round out the lineup. These are not the thin, pilling sweatshirts you remember from high school spirit week. They are heavyweight, well-constructed blanks that hold their shape and their color through hundreds of wash cycles.
The difference in cost between a cheap blank and a premium one is typically $3 to $6 per piece. On a 24-shirt staff order, that is an extra $72 to $144 for the entire run. For that incremental cost, you get apparel your team will wear proudly instead of grudgingly. That math works out every single time.
DTF (Direct-to-Film) transfers are what I use for the majority of staff shirt orders, and there is a reason they have become my primary print method. DTF prints in full CMYK plus white ink, which means your logo reproduces in complete color accuracy regardless of the blank color. Whether your brand colors include gradients, photographic elements, fine text, or 15 different shades, the cost stays the same. Compare that to screen printing, where every additional color in your design adds another screen and another setup charge.
The prints themselves are soft and flexible. They move with the fabric instead of sitting on top of it like a rigid decal. After pressing, the adhesive film bonds to the fibers under heat and pressure, creating a print rated for 50-plus washes when cared for properly. Your staff shirt will outlast the employee turnover at most small businesses, and that is meant as a compliment to the shirt, not a commentary on retention.
For businesses with detailed logos, DTF is particularly valuable. I have printed everything from restaurant logos with intricate food illustrations to fitness studio designs with fine script text. The 1440 DPI resolution captures details that screen printing at standard mesh counts simply cannot match.
There is a psychological element to staff shirts that most small business owners underestimate. Giving your team a shirt that feels good to wear signals that you care about details. It tells employees that you invested in something quality for them, not just the cheapest option that checked the "branded apparel" box. I have had business owners tell me their staff actually asked for more shirts after receiving their first order — which is the opposite of what happens when you hand out stiff, scratchy promotional tees.
Brand consistency matters too. When every team member is wearing the same well-fitted, well-printed shirt, your business looks cohesive and professional to customers. A coffee shop where the baristas are all wearing matching Comfort Colors tees with a clean logo gives a completely different impression than one where everyone is wearing whatever faded, mismatched shirt they grabbed from a bin. That impression translates directly to how customers perceive your product and your operation.
Comfort Colors 1717 in darker colorways. The garment-dyed fabric hides minor stains better than bright whites, and the heavyweight cotton holds up to the demands of a kitchen and dining room environment. The relaxed fit allows comfortable movement during shifts.
Bella Canvas 3001 for a polished, modern look. The retail-quality fit means your staff looks like they chose what they are wearing rather than being handed a uniform. The smoother fabric surface also produces especially clean DTF prints with sharp detail.
Bella Canvas 3001 for warm weather, Comfort Colors 1566 crewnecks for transitional seasons, Gildan 18500 hoodies for colder months. Having a consistent branded look across seasons keeps your team identifiable year-round.
For businesses where staff might wear branded apparel to client sites or events, custom graphic tees on Bella Canvas with a clean, single-location logo hit the right tone. Professional without being corporate. Pair with branded crewnecks for a layered option.
A few things I always walk business owners through when they reach out about staff shirts. First, your logo file matters. Vector files (AI, EPS, SVG) or high-resolution PNGs at 300 DPI produce the best results. If all you have is a small JPEG from your website header, we can work with it, but the print quality improves significantly with a proper source file.
Second, think about placement. Left chest logos are the standard for a professional look. Full front prints make a bolder statement. Back prints work well for businesses where staff faces away from customers: bartenders, event crews, trades. I can mock up different placements so you can see what works before committing.
Third, get a size breakdown from your team before ordering. Nothing is more frustrating than receiving 24 shirts and realizing you needed three more XXLs and fewer mediums. I can mix sizes within an order with no issue. Just get me an accurate count upfront.
Our minimum order is 12 pieces, and typical turnaround is 1 to 2 weeks from design approval. For help choosing between blank brands, I am always happy to walk you through the options and even send blank samples so you can feel the fabric before committing to a full run.
If your small business needs staff shirts that people will actually wear — not just tolerate — I would love to help you put together an order. Browse our custom apparel services, check out our graphic tee options, or reach out directly to start a conversation. Every order gets personal attention from me in my York, PA studio. Your logo, your brand, your team — printed on blanks they will reach for every morning.

Maria Budziszewski
Owner & Creator
Every piece is hand-dyed with care in York, PA. From ice dye hoodies to crystal jewelry, each item is crafted to be one-of-a-kind.
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